An air brake system diagram makes it easy to see how compressed air travels from the compressor all the way to the wheels of a truck, bus or trailer. Below is a simplified schematic of a heavy-vehicle air brake system, followed by a plain-English explanation of every component and how they connect.
The system has two circuits: an air supply (charging) circuit shown in blue, and a brake application (service) circuit shown in red.
A load sensing valve (ALB) adjusts braking force to the vehicle's load, while a levelling valve keeps air-suspension ride height correct. Many trucks also add an exhaust brake to slow the vehicle without using the service brakes.
Anti-lock braking sits on top of the service circuit. A wheel speed sensor at each wheel feeds the ECU; if a wheel is about to lock, the ABS modulator valve rapidly releases and re-applies air to that chamber to keep the wheel rolling and the vehicle steerable.
On a tractor-trailer, air crosses to the trailer through a tractor protection valve and gladhand couplings, feeding the trailer's own relay valve, reservoirs and brake chambers — a mirror of the diagram above.
The core components are the air compressor, governor, air dryer, air reservoirs, foot brake valve, relay and quick release valves, brake chambers, slack adjusters and the S-cam or disc brake at each wheel, plus the ABS modulator and wheel speed sensors.
The compressor builds pressure, the air dryer cleans it, and the reservoirs store it. When the driver presses the foot valve, air is metered to the relay valves and brake chambers, which push the slack adjusters and S-cams to apply the brakes.
The service brake applies air pressure to stop the vehicle. The parking or spring brake uses a powerful spring that is held off by air; if air pressure is lost, the spring applies automatically, making the system fail-safe.
ABS sits on the service circuit. Wheel speed sensors detect impending lock-up and the ABS modulator valve rapidly modulates air to each brake chamber, keeping the wheels rolling under hard braking.
Drum air brakes use an S-cam to press shoes against a rotating drum; disc air brakes use an air-actuated caliper to clamp a rotor. Both are fed by the same air supply circuit shown in the diagram.