1100 02 005 Compatible Piston & Liner Shim
1100 02 005
Summary
This 0.25 mm Piston & Liner Shim features an outside diameter of 151.80 mm and an inside diameter of 145.10 mm. Engineered from heavy-duty grade materials to ensure precise liner protrusion in heavy commercial vehicle engines, providing stable clamping loads and preventing gasket failure.
| EAN Code | 8699031003214 |
|---|
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Description
This piston and liner shim is a decisive component designed to bring liner protrusion in heavy-duty diesel engines into the required target range. By being fitted onto a clean surface, it ensures the head gasket carries a balanced clamping load, which is critical for preventing gas leaks and repeat gasket failures under high-pressure operating conditions.
These components are essential for maintaining engine integrity during liner replacement or rebuilds. This specific shim is designed for applications requiring a 0.25 mm thickness, featuring an outside diameter of 151.80 mm and an inside diameter of 145.10 mm. It is compatible with heavy commercial vehicle engines requiring precise clearance management.
For professional installation, ensure all surfaces are thoroughly cleaned of gasket residue or corrosion before fitting to avoid false protrusion readings. It is recommended to use a single shim of the correct thickness grade rather than stacking multiple thin shims to maintain structural integrity under bolt load.
Always measure each cylinder individually during assembly, as block wear can vary between cylinders. For exact torque sequences and specific protrusion tolerance values, always consult the vehicle manufacturer's service manual.
Check the compatibility list.
These components are essential for maintaining engine integrity during liner replacement or rebuilds. This specific shim is designed for applications requiring a 0.25 mm thickness, featuring an outside diameter of 151.80 mm and an inside diameter of 145.10 mm. It is compatible with heavy commercial vehicle engines requiring precise clearance management.
For professional installation, ensure all surfaces are thoroughly cleaned of gasket residue or corrosion before fitting to avoid false protrusion readings. It is recommended to use a single shim of the correct thickness grade rather than stacking multiple thin shims to maintain structural integrity under bolt load.
Always measure each cylinder individually during assembly, as block wear can vary between cylinders. For exact torque sequences and specific protrusion tolerance values, always consult the vehicle manufacturer's service manual.
Check the compatibility list.
Technical Specifications
| Outside Diameter (D) | 151,80 mm |
|---|---|
| Inside Diameter (d) | 145,10 mm |
| Thickness (s) | 0,25 mm |
| Number of Packages | 10 |
| Application | Ø 125 |
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FAQ
What is the purpose of a piston and liner shim?
A shim is used to adjust the liner protrusion in a diesel engine, ensuring the head gasket receives an even clamping load to prevent leaks.
How do I know if this shim is correct for my engine?
Verify the dimensions against your service manual; this unit has a 151.80 mm outside diameter, 145.10 mm inside diameter, and a 0.25 mm thickness.
Can I stack two thin shims together?
It is best practice to use a single shim of the correct thickness grade rather than stacking multiple shims to avoid instability.
Why should I clean the block shoulder before installation?
Cleaning prevents residue or corrosion from skewing protrusion readings, which could lead to incorrect shim selection and engine failure.