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1300 02 041 0.10 mm Piston & Liner Shim

1300 02 041

Summary

This 0.10 mm Piston & Liner Shim is designed for TD100 engines, featuring a 146.10 mm outside diameter and 141.10 mm inside diameter to ensure precise liner protrusion and optimal sealing performance.

Product identifiers
EAN Code8699031003825
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Description

What does a piston and liner shim do?

This piston and liner shim is a critical component used to adjust liner protrusion in heavy-duty diesel engines. By providing a precise thickness, it ensures the cylinder liner sits at the exact height required to allow the head gasket to maintain a balanced clamping load, which is vital for preventing gas leaks and premature gasket failure.

Engine compatibility and dimensions

This specific component is compatible with TD100 engines. It features an outside diameter of 146.10 mm and an inside diameter of 141.10 mm, with a thickness of 0.10 mm, ensuring high-strength performance under demanding thermal and pressure cycles.

Installation and maintenance guidance

For successful installation, technicians should ensure all surfaces are thoroughly cleaned of residue or corrosion before fitting. It is essential to measure each cylinder separately, as block wear can vary between cylinders. Always follow the specific torque sequences and values provided in the manufacturer's service manual to ensure proper seating.

Selection and precision

Proper selection of shim thickness is necessary to correct any discrepancies caused by manufacturing tolerances or prior engine resurfacing. Using the correct grade of shim prevents improper seating and maintains the integrity of the engine's combustion chamber seal.

Technical Specifications

Technical Specifications
Outside Diameter (D)146,10 mm
Inside Diameter (d)141,10 mm
Thickness (s)0,10 mm
Number of Packages10
ApplicationTD100

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FAQ

What is the purpose of a piston and liner shim?
A piston and liner shim is used to set the correct liner protrusion in a heavy-duty diesel engine, ensuring the head gasket receives the necessary clamping load.
How do I ensure the correct fitment for my engine?
Verify that the outside diameter (146.10 mm) and inside diameter (141.10 mm) match your requirements, and always refer to the manufacturer's service manual for protrusion tolerances.
Why is it important to use a single shim rather than stacking them?
Using a single shim of the correct thickness grade is preferred over stacking multiple thin shims to prevent uneven loading or shifting under high pressure.
What should I check before installing a new shim?
Inspect the shim for any bends or burrs, ensure the block shoulder is perfectly clean, and verify that all surfaces are free from scale or corrosion.