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303.02.0090 Compatible 4-Circuit Protection Valve

303.02.0090

Summary

This 4-circuit protection valve is engineered for heavy commercial vehicle brake systems. It features M22x1,5 and M16x1,5 port configurations with precise opening pressures of 6.3 BAR and 5.8 BAR to ensure reliable pneumatic circuit division. Compatible with Knorr-Bremse systems. Equivalent to OE Knorr-Bremse AE4409.

Product identifiers
EAN Code8683457009493
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Compatible OEM Codes

  • KNORR-BREMSE
    • AE 4409

Description

What does a 4-circuit protection valve do?

This 4-circuit protection valve plays a critical role in the pneumatic brake system by dividing the air supply into separate circuits. By managing pressure distribution, it ensures that a leak in one circuit does not lead to a total loss of braking capability across the entire system. This component is manufactured using high-strength components to withstand heavy commercial vehicle operating conditions.

System compatibility and technical specifications

The unit is designed to be compatible with Knorr-Bremse systems. It features specific pressure thresholds, including opening pressures of 6.3 BAR for ports 21 and 22, and 5.8 BAR for ports 23 and 24, ensuring precise pneumatic control. This valve is essential for maintaining safety standards in heavy-duty braking environments.

Installation and maintenance guidance

Technicians should verify the port sizes during installation to ensure a proper fit. The device utilizes an M22x1,5 inlet port and multiple M16x1,5 outlet ports. Regular inspection of the closing pressures—maintained at approximately 3.8 BAR across all circuits—is recommended to ensure the integrity of the pneumatic lines and prevent system pressure drops.

Troubleshooting and replacement

When replacing this component, ensure that all connections are tightened to specification to prevent air leaks. This part serves as a reliable replacement for maintaining optimal braking performance in complex multi-circuit configurations.

OE cross-reference

303.02.0090 (4-circuit protection valve) is the equivalent of the Knorr-Bremse OE number. This part directly replaces Knorr-Bremse OE number AE4409.

Technical Specifications

Technical Specifications
Port 1M22x1,5
Port 21M16x1,5
Port 22M16x1,5
Port 23M16x1,5
Port 24M16x1,5
Opening Pressure 216,3 BAR
Opening Pressure 226,3 BAR
Opening Pressure 235,8 BAR
Opening Pressure 245,8 BAR
Closing Pressure 213,8 BAR
Closing Pressure 223,8 BAR
Closing Pressure 233,8 BAR
Closing Pressure 243,8 BAR

Other OEMs

KNORR-BREMSE

  • AE4409
  • AE 4409

Compatible Vehicles

Compatible Vehicles
BrandModelModel TypeEngine
KNORR-BREMSE

FAQ

What is the function of a 4-circuit protection valve?
It divides the air supply into four distinct circuits, ensuring that if one circuit fails due to a leak, the others remain pressurized for safe braking.
What are the port specifications for this valve?
This valve features an M22x1,5 inlet port and four M16x1,5 outlet ports (21, 22, 23, and 24) for precise pneumatic distribution.
How do I know if the valve needs replacement?
Technicians should look for symptoms such as abnormal pressure drops or failure to maintain the specified opening pressures of 6.3 BAR or 5.8 BAR.
Is this valve compatible with Knorr-Bremse systems?
Yes, this component is designed to be compatible with Knorr-Bremse systems in heavy commercial vehicle applications.
What are the OE reference numbers of this part?
303.02.0090 directly replaces Knorr-Bremse OE number AE4409.